Production lines
Vertical electric tow up to 1,500 kg
Production processes and Lean Manufacturing
Leanness and efficiency are the key words of the production processes based on the Lean method. Non-optimized operations and handling negatively impact productivity. Choosing a Zallys solution makes it possible to tow multiple trolleys simultaneously, reducing maneuvering space and lower costs for the company thanks to reduced consumption and little maintenance required on our electric vehicles.
Interchangeable batteries for continuous work shifts
Some models, such as the Zallys M12 electric mover, are equipped with interchangeable batteries to guarantee autonomy to cover multiple work shifts: light and easy to replace, when the charge level drops just recharge the battery pack and replace it with a charged one to have the machine always operational.
Maneuver loads with precision
Heavy loads need to be moved effectively, safely and precisely. This is exactly what Zallys vehicles were created for, which allow you to carry out fluid maneuvers even when there is little space available.
Safety
Zallys products are designed to guarantee the user maximum safety during movements in production plants.
References
Case history
Zallys JACK for towing trolleys in production warehouses
Customer's need:
The customer was looking for a compact ride-on vehicle with good towing capacity to implement a "milk run" system to the production processes.
Our solution:
With the Zallys JACK 3-wheel electric tractor the operator can collect the trolleys and material from different production areas and take them together to the warehouse in a single pass, applying the "milk run" system and bringing the company's efficiency up another level.
Zallys K4 to transport multiple trolleys at the same time
Customer's need:
The customer needed a tractor driven by an operator on board who could tow multiple trolleys at a time and take them from one production area to another.
Our solution:
Vehicles with an operator on board are undoubtedly the most suitable choice for speeding up long-distance travel. Zallys K4 is a powerful and compact tractor, capable of towing even three trolleys at a time to maximize the efficiency of the workflow with a LEAN perspective.
Zallys M12 to move pickling trolleys
Customer's need:
The customer was looking for a solution to efficiently move washing machine pickling trolleys in the production area, eliminating manual handling.
Our solution:
The Zallys M12 electric mover is ideal for moving light loads, it can push trolleys up to 1,500 kg. Furthermore, its particular vertical structure makes it much more compact than traditional machines, a crucial feature for production lines.
FAQ
Can I use Zallys models without having a license?
Yes, Zallys electric vehicles do not require any license to be used and are all CE certified.
Where are Zallys electric vehicles designed and produced?
The registered and operational headquarters of Zallys, where all our electric machines are designed and developed, is located in Italy, and more precisely in Sarcedo in the province of Vicenza. Zallys is a proud representative of Made in Italy quality and design.
What are the main advantages of Zallys electric vehicles?
Zallys electric vehicles offer a combination of robustness, versatility, safety and ergonomics. They are designed to improve the efficiency of heavy load handling operations in various industrial sectors, and can be integrated with existing fixed systems to carry out operations in areas that they cannot reach. Furthermore, the use of Zallys vehicles prevents the risk of accidents and work related diseases linked to the manual handling of loads.
What are the safety features of Zallys tow tractors?
From the early stages of designing our products, safety is the first factor we take into consideration. All Zallys electric vehicles are equipped with a presence sensor, maintained action controls, electric brake always active in the absence of voltage, emergency stop handle and acoustic warning. Furthermore:
- tiller-driven vehicles are equipped with an anti-crush button on the head;
- electric wheelbarrows have hand guards on both handlebars.
In addition to these devices already integrated in the basic version of the machines, it is possible to add, depending on the model, flashing lights or warning lights, wheel protections or intermittent buzzers.
They say about us...
A significant organizational improvement
/5
Since integrating the Zallys M18 electric tuggers into our production line, we have seen a significant increase in efficiency. These vehicles were a game changer for our workflow.
Nelson G.
22/4/21
5
Greater safety and convenience
/5
Using Zallys M5 waste haulers at our facility has significantly improved safety and convenience. Advanced security features and intuitive controls allow us to work quickly in a peaceful environment.
Joshua S.
26/3/21
5
A complete lifting solution
/5
With Zallys products we have found a complete solution that fits our production needs perfectly. The versatility of these mini-trailers is unparalleled.
Sabrina D.
25/9/23
5
It is a synonym of:
No fixed installations
Zallys electric vehicles avoid having to install fixed systems within the factory.
Flexibility
The Zallys electric vehicles make your production line more flexible and dynamic.
Multifunction
Zallys electric vehicles are multifunctional products that you can use in various departments of your company.